SKF TKSA 60 V2 Advanced Wireless Laser Shaft Alignment System - Complete Kit

Standard features

• Built-in wireless technology
• “Swap view” – enables graphics to be swapped from one side of the machine to the other to accommodate the user’s position
• Built-in accelerometer in both measurement units
• Energy efficiency indicator
• Fast template
• Horizontal and vertical alignment
• Laser or manual soft foot check

Built-in pre-defined alignment process

The TKSA 60 integrates a pre-defined alignment process into a portable instrument. It provides users with step-by-step instructions on how to perform alignment in the most effective and efficient sequence.

Preparation:

• The right tools and materials at the right place at the right time - The system reminds users of the correct tools and materials to use, before carrying out the alignment job.
• Fast template – A database that stores relevant information for the equipment being aligned, such as machinery name plate data, current shims and shaft diameter for re-use in future activities.

Inspection:

• Soft foot check – The system gives users the choice to find, correct and record soft foot conditions by either laser or by feeler gauges.
• Visual inspection – Inspection fields are provided for oil level, leakages, foundation bolt status and wear indications, etc.
• Horizontal and vertical shaft alignment –  Measurements are performed at any of three positions, with a shaft rotation of as little as 40 degrees.

Evaluation

• The system assists users to compare inspection results with the information saved in the fast template so as to identify and prioritize corrective actions.

Correction

• Real-time correction – The system displays the live actual value and direction for accurate
  misalignment correction.

Reporting

• Results in graphical format – The results are shown in graphical format and the file can be
  easily copied and pasted into documents on a PC.
• The results show the machine conditions “as-found” and “as-corrected”. Desired tolerances are also displayed.
• Energy efficiency – The system reports estimated extra energy consumption due to misalignment.

Analyzing

• Alignment reports are recorded in the system, which helps users periodically compare the alignment history and monitor the machine’s health trend.

Additional Features

• Intuitive: Animated graphical interface on a 4 inch back-lit screen and alphanumeric key functions simplify the whole process
• Alignment actions displayed: Clear “real– time” coupling and feet values, given during the alignment process, makes alignment corrections quick and easy
• Built-in alignment recommendation: Pre and user definable tolerance tables greatly simplify assessment of the alignment
• Alignment data sharing: Alignment settings and results can be stored to the internal memory and downloaded via USB cable to a PC. Files are easily shared with others without the need of special software.
• Soft foot check: “Soft foot” function helps check if the machine is standing evenly on all feet; an essential check for good shaft alignment
• Easy pre–alignment: For machines that are grossly misaligned, the laser lines and scales enable rapid pre–alignment
• Fast measuring unit positioning: Measuring units are positioned fast and easy, by using the built-in spirit levels
• Global use: Language free menus and user selectable measurement units (mm or inch) facilitate use globally
• Easy for all users: A quick start guide and intuitive menus allows virtually any technician to quickly be familiar with the process. Full multi-lingual instructions are supplied on a CD

Laser Sensor Measuring Heads

Each measuring head emits a laser line, which is projected onto the detector of the other unit.

• The measuring units are fitted with mechanical brackets for attachment to the shafts, but can also be attached using chains.
• Both measuring units emit a laser line, which is projected on the position sensor detector and a line scale on the outer unit.
• The measuring units are also equipped with spirit level, which allows easy positioning in the 9, 12, and 3 o'clock positions.